EC aluminum rod vertical aluminum melting furnace
EC aluminum rod vertical aluminum melting furnace
EC aluminum rod vertical aluminum melting furnace
This EC Al rod production line is originated and only produced by Chinese factories, which have easy operation, high efficiency and energy saving, and continuous work features.
The fuel can be coal gas, natural gas, LPG, etc.
This production line has been successful in China factories and Asian countries for many years.
It is the most popular equipment and solution for new wire and EC Al rod factories.
The vertical aluminum melting furnace is a new type of high-efficiency and energy-saving aluminum melting furnace developed based on the characteristics of continuous casting, rolling and other continuous smelting processes of aluminum.
It can well meet process requirements, improve working conditions and increase production efficiency.
Vertical structure aluminum melting furnaces are widely used in some small and medium-sized enterprises and die-casting industries.
In this furnace type, a vertical flue with a larger cross-section is installed at the rear of the furnace, and a high-speed burner is installed at the bottom of the flue.
The aluminum ingots and charging materials are added from the top of the flue, and are quickly melted by the flame impact at the bottom of the flue.
At the same time, the flue gas can fully exchange heat with the added cold charge during the discharge process, so the thermal efficiency of the vertical melting furnace is very high, usually can reach more than 50%, and the energy consumption index is relatively good.
The furnace-shaped structure of the vertical furnace is adopted, the furnace gas circulation is strong, the furnace temperature is uniform, and there is no local overheating or over burning.
It improves product quality and extends the service life of the furnace.
At the same time, the flame is far away from the furnace material and the burning loss is low.
When charging materials from the vertical furnace, the flame and the charge flow in opposite directions.
The liquid aluminum in the molten pool heats up to the required temperature (720°C ~ 740°C) due to heat transfer by the flame.
The flame penetrates the aluminum material along the bottom of the vertical furnace to the upper part of the shaft furnace, fully carrying out the process.
Through heat exchange, the flame temperature is transferred to the furnace charging materials and then discharged from the furnace top at a temperature lower than 200°C. Therefore, the exhaust smoke loss is significantly reduced and the thermal efficiency is greatly improved.
BS EC aluminum rod vertical aluminum melting furnace
BS vertical fast aluminum melting furnace, also named cupola is mainly applied in the melting of solid material such as A00 aluminum ingots and returned scraps, which features in high efficiency, especially for the Pre-melting in the manufacture of high-quality aluminum alloy rods, aluminum logs and aluminum plates etc.
It is one kind of high efficient, energy-saving and environmentally friendly machine. The equipment should be equipped with an aluminum liquid holding furnace for storing and refining.
Structural features and performance
1. Adopting a bottom furnace and vertical furnace structure which helps realize the feeding at the top and heating & quick melting at the bottom.
2. The combined type of furnace door and its frame is made of a number of pieces of heat-resistant cast iron, which effectively avoids the deformation and cracking caused by high-temperature expansion. It is convenient and fast for maintenance.
3. A special automatic feeder can charge the raw materials within two minutes. It is highly efficiency and able to work continuously.
4. A large number of aluminum ingots fed into and stored in the vertical shell can be preheated by fully absorbing the high-temperature smoke exhausted in the furnace and left in the process of melting in the heat preserving furnace, thus reducing energy consumption.
5. The operation platform is equipped for observing the feeding and equipment maintenance.
We design and manufacture EC Al rod production line and Aluminum alloy rod production line for our customer. Offer the total solution with the partner, turnkey project and package deal.
Not only the machine but also offer the solution for you and the technical data and quotation is free for you always.
☆Specifications
According to the melting rate (tons of aluminum/hour), it can be divided into eight specifications: 0.1T, 0.3T, 0.5T, 0.7T, 1T, 2T, 3T, and 5 T.
☆Application
Continuous casting and rolling of aluminum rods and wires and pure aluminum strips, centralized melting of die casting, low-pressure casting and general casting.
