On the necessity of aluminum profile automatic packaging

On the necessity of aluminum profile automatic packaging

On the necessity of aluminum profile automatic packaging

Reduce the labor cost and improve working efficiency

Aluminum profile automatic packaging importance

Aluminum profiles packaging situation

In recent years, aluminum industry is facing many challenges such as economic contraction, labor shortage, anti-dumping policy and production cost increases.

Among them, the labor shortage seriously affects the overall development of the manufacturing industry.

In order to be able to cope with the impact of labor shortage, Aluminum processing industry is also actively exploring the use of automation and intelligent technology and equipment to increase profit, at the same time solve the problem of labor shortage, and improve the production efficiency and management capabilities of extruders.

It can be said that in the past few years, automated, intelligent and high-end manufacturing has become an important direction for the development of the aluminum industry.

It is the trend in the aluminum industry with automation and high technology equipment.

Aiming at changes in market demand and offering troubleshooting and solution for our customers, Brightstar Aluminum Machinery’s fully automatic packaging line can reduce the number of workers and increase production efficiency by 2-3 times, which is in line with current aluminum processing companies’ development needs for automated manufacturing production.

The pain point for aluminum extruders 

The problem of aluminum profile packaging is a pain point for most aluminum extrusion profile manufacturers.

The weight of one bundle of aluminum profiles can reach about 10-50 kg.

This weight needs to be packaged by 2-3 people in the traditional manual packaging method.

Extrusion factories generally set up two-shift work, which is labor-intensive for the packaging workers.

It is difficult to guarantee work efficiency for 12 hours a day.

And a little carelessness can also cause packaging loss and uneven packaging quality.

What’s more, if the weight of aluminum profiles packed at one time is too heavy, it is easy to cause industrial accidents, which is really a big loss for the extruder.

There are too many drawbacks to the traditional manual packaging method for aluminum profiles.

In recent years, with the gradual disappearance of the demographic dividend period, the labor cost has continuously increased, the disadvantages have been highlighted, and the manpower problem has reached a point where it cannot be ignored.

If only 2-3 workers are required to complete this packaging work, it can be accepted by the extruders. But for the whole production line, the number of packaging workers required is far more than 2-3 workers.

For the entire packaging production line, aluminum profile bagging packaging is one kind of process, and after bagging is done, it must be loaded and sent to the hot shrink film packaging machine for the next process. This is another process.

The whole packaging process goes through and it will need at least 6 workers to complete the whole packaging.

Aluminum profile automatic packaging line necessity and importance

From the view of the entire packaging production line, we once again emphasized the importance and necessity of adopting the implementation of aluminum profile automatic packaging line.

In response to this problem, Brightstar Aluminum Machinery, which is as a specialist in one-stop aluminum packaging solutions, offers the optimal solution for our customers.

After many years of continuous testing and optimization, Brightstar Aluminum Machinery has now developed aluminum profile automatic packaging production line that can be customized for the extruders production workshop.

The entire production line is divided into eight module groups, including feeding, automatic conveying, automatic film cutting, automatic bagging, hot shrink packaging, automatic conveying and storage and automatic discharging process.

Benefits of automatic packaging line

The application of aluminum profile automatic packaging production line saves the cumbersome works such as intermediate loading, unloading and materials transportation in the workshop.

Only 1-3 workers can complete the entire packaging process, compared with the traditional manual packaging, the working efficiency Increase by 3-4 times, effectively reducing labor costs by 40%.

Automated packaging equipment replaces the traditional manual method, saving not only the extruders’ expenditure on workers’ salaries but also the extruders’ management costs.

It can be said that an automated packaging line improves the controllability of the production process, which is helpful for the extruders to collect production line data in time and in order to adjust more reasonable production planning and so on.

Film automatic cutting and profiles automatic conveying film applicator machine for aluminum extrusion

This is also the reason why Brightstar Aluminum Machinery believes that the future of automation replacing labor is the trend.

No matter which industry field requires automation equipment to solve the problem of labor costs, the market demand for automation machinery equipment can be described as increasing.

To achieve high-efficiency manufacturing, it is inseparable from the drive of high efficiency.

Brightstar understands the impact and value of automated and intelligent manufacturing for enterprise production.

Compared with the traditional manual packaging line, Brightstar Aluminum Machinery’s automatic packaging line can greatly reduce labor costs, reduce the scratch rate of aluminum profiles during transportation, improve product quality qualification rate, and thus improve overall production efficiency.

In addition, under the pressure of dealing with the current labor shortage, the automatic packaging production line can realize the transition from heavy manual labor to the operation of fully automated equipment, which will create a higher benefit space for aluminum industry.

Of course, in order to better serve aluminum profile packaging factories, Brightstar Aluminum Machinery has developed packaging automation equipment such as aluminum profile automatic film applicator machine, automatic bagging machine, aluminum profile wrapping machine and hot-shrink packaging machine based on the customers’ packaging needs.

Contact us now for your aluminum profile automatic packaging project technical data and price.

Turnkey project and package deal!

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